What is included in a PC200-8 adjuster seal kit?

Table of Contents

1. Introduction
2. PC200-8 Seal Kit Components
3. Numerical Analysis of Seal Kit Performance
4. Borise Company Solutions
5. References

Introduction

The PC200-8 adjuster seal kit is an essential component for maintaining the performance and efficiency of Komatsu’s hydraulic excavators. The seal kit ensures that the adjuster mechanism within the excavator operates smoothly, preventing leaks and ensuring optimal pressure within the hydraulic system. Understanding what is included in this seal kit and its specifications is crucial for operators and maintenance teams.

PC200-8 Seal Kit Components

The PC200-8 adjuster seal kit typically includes the following components:

• O-Rings: Essential for preventing oil leaks and maintaining hydraulic pressure.
• Back-Up Rings: Provide support to o-rings in high-pressure conditions, increasing longevity.
• Seal Rings: Embedded in the sealing area to prevent the escape of hydraulic fluid.
• Wiper Seals: Prevent contaminants from entering the hydraulic system while allowing the piston rod to retract smoothly.
• Guide Rings: Ensure proper alignment of the piston, reducing wear and tear.

Numerical Analysis of Seal Kit Performance

The performance of a PC200-8 adjuster seal kit can be evaluated using several quantitative metrics:

• Pressure Rating: Typically withstands pressures up to 20 MPa (approximately 2900 psi), crucial for high-performance excavator operations.
• Temperature Range: Operates efficiently between -30°C to 110°C (-22°F to 230°F), ensuring functionality across diverse working environments.
• Durability: On average, these kits can operate effectively for over 2000 hours before needing replacement, depending on usage conditions.

Such metrics are vital for maintenance scheduling and cost forecasting in operations.

Borise Company Solutions

Borise Company offers comprehensive solutions for maintaining and enhancing the lifespan of hydraulic systems within construction machinery:

• Customized Seal Kits: Tailored solutions that suit various models and specifications.
• Regular Maintenance Packages: Scheduled servicing to replace wear components and prevent unexpected failures.
• Technical Support: Expert guidance available to troubleshoot and resolve hydraulic system issues efficiently.
• Extended Warranty Services: Options available to ensure peace of mind over longer operational periods.

References

1. Komatsu Ltd. PC200-8 Hydraulic Excavator Manual, 2020 Edition.
2. Hydraulic Seal Manufacturers Association, Guidelines for Seal Kit Usage, HSMTA Journal, Vol. 15, issue 4, 2019.
3. Borise Company, Comprehensive Solutions for Hydraulic Systems, Borise Whitepaper, 2021.